DataForge Frontier Hardware IoT AI Automation

Your machines are already talking.Start listening.

We connect the physical edge of your business (sensors, machines, vehicles, buildings) to AI that understands them and automations that act. Decisions happen in milliseconds, not meetings.

Drag the network. Every point is a device.

Devices online
12,480
Events / sec
3,912
AI inferences
0
Automations fired
0

The signal path

One signal. Four moves. Zero people chasing it.

Every connected business runs on the same loop. Scroll to follow a single reading from a sensor on the factory floor all the way to a finished action in your business systems.

01 / SENSE

Hardware at the edge

Give the physical world a voice.

Industrial sensors, cameras, PLCs, gateways and microcontrollers. We specify, prototype and deploy the hardware layer, from ESP32 and Raspberry Pi through to NVIDIA Jetson edge AI and ruggedised industrial gateways. Retrofit first: most of your existing equipment can join the conversation.

VibrationThermalVisionPowerGPSAir quality
02 / CONNECT

A nervous system for your assets

Secure, observable, always on.

MQTT, OPC UA, Modbus, LoRaWAN, 5G and Wi-Fi 6, streaming into Azure IoT, AWS IoT Core or your own broker. Every device gets its own identity, traffic is encrypted end to end, and the whole fleet is visible from a single pane.

MQTTOPC UALoRaWANModbus5GZero trust
03 / THINK

AI that understands machines

At the edge for speed. In the cloud for depth.

Computer vision, anomaly detection and predictive models run on-device when milliseconds matter, while agentic AI in the cloud reads the whole fleet, reasons across history, and explains what it found in plain language your team can trust.

Anomaly detectionPredictive maintenanceVisionAI agents
04 / ACT

Insight becomes action

The loop closes itself.

Work orders raised in ServiceNow, stock moved in your ERP, crews dispatched, customers told before they notice. n8n, Power Automate and custom agents carry the decision all the way through, with humans in the loop exactly where you want them.

ServiceNowSAPDynamicsn8nPower AutomateTeams

Live floor simulation

Take the controls. Break something.

Pick an environment, then inject a fault. Watch the edge pick it up, the AI diagnose it, and the automations fix it before anyone has to pick up a phone.

site://distribution-centre/chiller-02
ALL SYSTEMS NOMINAL
Sense
Connect
Think
Act
AI ANALYSTWatching 3 signals. Baseline learned from 90 days of history. Nothing unusual.

ILLUSTRATIVE SIMULATION RUNNING IN YOUR BROWSER. REAL DEPLOYMENTS ARE TUNED TO YOUR ASSETS.

Dwayne Baird carrying a newly built computer out to a client site
Delivery day
Response time
Same day
Based in
Hobsonville, Auckland

Real people, real hardware

The person who sketches it is the person who builds it.

No offshore handoffs. No account manager playing telephone between you and the engineers. The same person who walks your site specifies the kit, builds it, carries it through your door and switches it on.

  • Built by handEdge servers, gateways and sensor kits are assembled and tested before they ever reach your site.
  • Delivered in personAuckland-based and in-person ready. We install, commission and train your team on site.
  • A direct lineYou get a name and a phone number, not a ticket queue. Call 09 242 4655.

The frontier stack

From silicon to service desk, one team.

Most projects stall at the seams: the hardware vendor blames the network, the network blames the cloud, the cloud blames the ERP. We own the whole chain, so there are no seams to fall through.

Edge hardware

Rapid prototypes to production fleets, built for New Zealand conditions.

  • NVIDIA Jetson edge AI
  • Raspberry Pi and ESP32
  • Industrial gateways and PLCs
  • Retrofit sensor kits

IoT platforms

Connectivity and device management that scales from ten devices to ten thousand.

  • Azure IoT and AWS IoT Core
  • MQTT, OPC UA, LoRaWAN
  • Over-the-air firmware
  • Digital twins

Applied AI

Models that earn their place on the floor, measured against a real baseline.

  • Predictive maintenance
  • Computer vision QA
  • Anomaly detection
  • Agentic operations AI

Business automation

The last mile, where insight turns into money saved and customers kept.

  • ServiceNow and ITSM
  • SAP, Dynamics, ERP
  • n8n and Power Automate
  • Teams and field service
Dwayne Baird at his desk

Where you'll find me

Where you'll find Dwayne Baird

This is my desk. It's where I do the thinking, the planning and a good share of the hands-on build work, and it's usually where I'll be when you call.

Your systems don't run from here. They run on your site, in your cloud or on hardware you own, built to keep going whether I'm at my desk or not.

What you get from this desk is the person behind them: someone who knows how your system was put together, why each decision was made, and how to change it when your business does. If something needs a look, you won't be filling in a ticket form and waiting in a queue. You'll be talking to me.

Dwayne
Dwayne Baird, Founding Executive Director & CEO · 09 242 4655

Run your numbers

What is unplanned downtime really costing you?

Move the sliders to match your operation. The maths is simple, and usually sobering.

Downtime cost today, per year
$0
Value you could recover, per year
$0

Illustrative estimate based only on the inputs above, in NZD. We will build a proper baseline from your own maintenance data during discovery.

How we get you there

Start with one asset. Prove it. Then scale.

01

Discover

We walk the floor with you, map your assets and existing signals, and pick the one problem where a fast win will matter most.

02

Prototype

A working sensor-to-action loop on a real asset: hardware fitted, data flowing, a model watching, an automation ready to fire.

03

Prove

We measure against a baseline you agree with, so the business case is built on your numbers, not a vendor slide.

04

Scale

Roll out across the fleet with device management, security, governance and your team trained to run it.

Want your people building this alongside us? Explore the 12-week AI Studio

Dwayne Baird, founder of DataForge, smiling on a coastal clifftop at sunset

A note from the founder

A note from Dwayne Baird, founder of DataForge

Most technology projects don't fail because of the technology. They fail in the gaps between people: the hardware supplier, the integrator, the cloud team and the business, each holding one piece of the puzzle.

I started DataForge on a simple belief: technology should be built around the way people and organisations actually work, not bent to fit a vendor's defaults. Frontier takes that belief all the way to the factory floor, the paddock and the plant room.

When you work with us, you won't be passed from team to team. You'll talk to me, we'll walk your site together, and we'll build something your people actually want to use. If you've got a machine, a process or a headache that you think could run smarter, I'd genuinely like to hear about it.

Dwayne
Dwayne Baird, Founding Executive Director & CEO · Read my profile

Questions

Straight answers.

Do we need to replace our existing machines?

Usually not. Most equipment can be retrofitted with external sensors or connected through existing PLCs and controllers using protocols such as Modbus and OPC UA. We start with what you already own.

Should AI run at the edge or in the cloud?

Both, for different jobs. Edge AI handles decisions that need millisecond response, offline resilience or privacy, such as machine vision. Cloud AI handles fleet-wide learning, long-term trends and agentic reasoning across your business systems.

Which business systems can the automations connect to?

Anything with an API. Common targets include ServiceNow, SAP, Microsoft Dynamics, Salesforce, Microsoft Teams and maintenance systems, orchestrated with n8n, Power Automate or custom AI agents.

How do you keep connected devices secure?

Every device gets its own identity and certificate, traffic is encrypted end to end, operational networks are segmented from corporate IT, and firmware is updated over the air through a managed pipeline.

Dwayne Baird

Your move

Let's wire up your
first intelligent asset.

Book 30 minutes with Dwayne. Bring one machine, one process or one headache, and we'll sketch the loop that fixes it together.

Start a conversation

Get a free AI
opportunity assessment

Tell us what you're working on. We'll identify your top three AI opportunities, outline what data and infrastructure you need, and recommend the right approach, at no cost.

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